INDUSTRIAL Metal Detectors
THS/PLV-MEAT21 series
Pass-through with ejection valve integrated system for applications on meat vacuum filler machines
Fully
HACCP and GMP
compliant
Company Presentation
CEIA ISO 9001 Certification
THS/PLV-MEAT21 series
Pass-through with ejection valve integrated system for applications on meat vacuum filler machines
- Detection and ejection of magnetic, non-magnetic and stainless steel metal contaminants
- Very high sensitivity. Multi-spectrum technology available
- High immunity to environmental interference
- Easy to clean and inspect
- The THS/PLV-Meat21 series is design to operate in Harsh conditions
- Use of high pressure levels
- High risk of impact during movement and handling operations
- Strong vibration working conditions due to the filler and clipper machines
- Hard wash down conditions
- Valve extractor tool
- Fast acting reject device for a limited quantity of rejected product
- Standard pipe sizes available to suit all applications
- Robust AISI 316L stainless steel construction to IP69K protection level
- High-visibility LED with IP69K water protection. The cap is completely filled with resin, which ensures mechanical resistance and water tightness
- Integrated in a Stainless Steel waterproof box in order to reduce possible effects of dirt and to protect electrical cables
- Completely watertight, the cabinet protects both pneumatic and electronic components
Brochures
Manuals
The CEIA Pipeline Integrated Systems are especially designed for the inspection of liquid, and viscous products and the elimination of any contaminating metals, whether magnetic, non-magnetic or stainless-steel
The CEIA Integrated Systems are especially designed for metal contaminant detection in products transported by pipeline especially meat, soup, preserves...
The carefully selected materials used in construction do not interact with food products, and thus do not modify or alter their composition. The design of these systems incorporates a fast reject valve drive response time to detect and reject the contaminant without slowing down the product flow.
The construction guarantees quick, easy cleaning of the components that are in contact with the product. The technological choices made by CEIA allow the parts in contact with the product to be disassembled and maintained in a short time.
The systems operate in fail-safe mode, thus avoidingthe risk of contaminants passing through even when the system is deactivated or when the electrical power supply is interrupted.
Multi-Spectrum Technology
Exclusively developed by CEIA, this is a unique metal detection technology that both optimizes sensitivity to all metal contaminants and minimizes product effect in a very wide range of possible products.
Exclusive Auto-Learn System
The AUTO-LEARN system for food products provides simultaneous maximum sensitivity to all metals starting from a single learning transit.
The system allows optimization of the detection sensitivity to all metals with the maximum speed and precision, equivalent to hundreds of conventional learning transits: these results in levels of precision and efficiency have never been obtained before.
For products with changing or varying product signal after autolearn, the THS/21 Series includes an advanced autolearn function that runs in the background, to capture this product signal during normal production while still detecting metal. When the recording is ended, the operator has the option to analyze the data immediately, or wait until a later time when the line is stopped so as not to interrupt production.
The data that was added during the background autolearn is analyzed, along with the original autolearn data, and the detection parameters are modified in order to also cancel the varying product signal.
Industrial Metal Detectors for food application are usually equipped with basic diagnostic functions based on their emitter/receiver signals monitoring. This type of diagnosis is not able to detect aging as well as thermal drift and other sources of minor deviations. Any of the above may result on a sensitivity reduction that could lead to non-detection of metal contamination.
THS/21 & THS/MS21 series Metal Detectors are natively equipped with an advanced AUTOTEST function ensuring the following features:- Continuous background real-time monitoring and stabilization of the amplitude and phase response for each working frequency
- Continuous compensation of environmental and age-related changes
- Immediate alerting in case of permanent out of standard conditions
In addition to the AUTOTEST function, THS/21 and THS/MS21 detectors can be programmed so that periodic verifications of the calibration are carried out automatically. This feature is called AUTO-QC TEST.
AUTO-QC Benefits
- The AUTO-QC TEST allows the manual verification of calibration by the operator to be reduced or eliminated
- The METAL DETECTOR provides a programmable output that can be connected to the conveyor line stop during the AUTO-QC test to avoid product ejection and waste during automatic test
- CEIA AUTO-QC TEST provides an effective calibration check along with a programmable 0 ÷ 100 % reduction of the manual verifications, resulting in a corresponding reduction of: labour cost; accidental product contamination; product waste
Download Specifications
Special features- Detection sensitivity
- THS/XX21E : High
- THS/XX21: Ultra High
- Immunity to environmental interference
- Data display type
- THS/XX21E : Alphanumeric OLED - 4x20 characters
- THS/XX21: High-contrast graphical OLED 128x64 pixels
- Local programming
- THS/XX21E : 4 keys, 3 with double function
- THS/XX21: 16 keys, 3 with double function
- Control Power Box or Conveyor Control System according to Standards UL 508A and CSA-C22.2 No. 14-05
- Construction compliant with 21 CFR Parts 210 and 211
- All parts in contact with the product are in FDA approved materials for food contact
- Audio and visual detection indicators
- Display of the signal level by means of bar graph
- Inspected/contaminated product counter
- Autolearn and automatic tracking of the product effect
- ISO 9001 certified manufacturer
Data management- Management of electronic production data and electronic signatures as per CFR 21, Part 11: Data security / Data integrity / Data traceability
Events storage- Complete monitoring of occurred events: Ejections / Test results / Programming accesses / Programming operations / Faults
I/O interfaces- RS232
- Auxiliary RS232
- BT wireless communication
- Ethernet interface (on request)
- WI-FI
- USB (on request)
Signalling- Acoustic: Via internal buzzer
- Optical
- Graphic display with bar-graph indication
- Light indicators on control unit: RED: Alarm or Fault / GREEN: Power on
Programming- Local: built-in keyboard and high-contrast display
- Remote: through computer connected via BT wireless communication, RS232, Ethernet or WiFi and managed with CEIA MD Scope software, THS Production Plus software or any other terminal emulation program or through Web Server (with optional IXC card)
Safety and security- Protection degree
- THS/XX21E: IP65
- THS/PLV21X and THS/PLVM21X: IP66 – IP69K
- On UL versions, the Control Power Box and Conveyor Control System have a 4X-12 certified degree of protection
- Electrical insulation
- Galvanic isolation of the mains voltage
- Compliant with international standards for safety and radio interference
- Acoustic emission: Acoustic pressure according to Directive 2006/42/EC: <70 dB(A); <130 dB(C)
- Pollution degree: (IEC61010-1) Class 2
- Installation category: (IEC61010-1) Category II
Supply- Control Power
- Box Main voltage: 100-240 VAC
- Frequency and phase: 50/60 Hz - single phase
- Full load current (FLA): 2.2 A
- Pneumatic system
- Stainless steel waterproof container (protection degree: IP66 – IP69K)
- Pressure: 0.6 ÷ 1 MPa
- Flow: 100 l/min
Environmental conditions- Temperature
- Operating: -10 to +55 °C
- Storage
- -25 to +55°C (THS/PLV 21x - THS/PLVM 21x); 70°C for short periods, 24h max
-40 to +70°C (THS/PL 21x)
Relative humidityProduct conditions- Maximum temperature (for higher temperatures, contact CEIA)
- Product in transit
- 70°C (THS/PLV 21x)
- 60°C (THS/PLVM 21x)
- Inside the rejected material bin: 70°C
- Maximum allowed pressure (for higher pressures, contact CEIA)
- Transit pipe
- 1 MPa (THS/PLV 21x - THS/PLVM 21x)/li>
- 1 MPa with product up to 60°C (THS/PL 21x)
- 0.6 MPa with product up to 90°C (THS/PL 21x)